FAA gives airlines 10 days to repair Boeing 737 wing parts prone to cracking

Boeing has notified operators of the aircraft about the needed repairs, and is sending replacement components

 Grounded Southwest Airlines Boeing 737 Max  aircraft. Photograph: Mike Blake/File Photo/Reuters

Grounded Southwest Airlines Boeing 737 Max aircraft. Photograph: Mike Blake/File Photo/Reuters


Airlines worldwide must inspect 312 of Boeing’s 737 family of aircraft, including some of the grounded 737 Max, because they have wing components that are prone to cracking and must be repaired within 10 days, US aviation regulators said on Sunday.

Boeing informed the Federal Aviation Administration (FAA) that so-called leading edge slat tracks may not have been properly manufactured, and pose a safety risk, the agency said in an emailed statement. The parts allow the wing to expand to create more lift during takeoff and landing.

While less critical than the global grounding of its 737 Max since March, Boeing’s latest production issue adds another headache for a management team trying control the fallout from two deadly crashes and get the US manufacturer’s top selling aircraft flying again.

The head of the International Air Transport Association warned airline CEOs at the industry’s annual gathering this past weekend that the plane-approval process was damaged and the industry was under scrutiny.

The FAA plans to issue an order calling for operators of 737 aircraft worldwide to identify whether the deficient parts were installed and to replace them if needed. A complete failure would not lead to a loss of the aircraft, the FAA said, but could cause damage during flight.

Boeing has notified operators of the planes about the needed repairs, and is sending replacement parts to help minimise the time aircraft are out of service, the company said in a statement.

Slat tracks

The slat tracks in question were made by a supplier to Spirit AeroSystems Holdings, Boeing said in an email.

Boeing has identified 148 parts made by a subcontractor that are affected. The parts may be on a total of 179 737 Max aircraft and 133 737 NG planes worldwide, including 33 Max and 32 NG aircraft in the US, the FAA said.

The NG, or Next Generation, 737s are a predecessor to the Max family.

Southwest Airlines, which had 753 Boeing 737s in its fleet at the end of March, is waiting on additional guidance from the aircraft-maker as it prepares for any needed inspections, said Chris Mainz, a spokesman for the Dallas-based carrier. “This impacts about a handful of our aircraft, and we do not anticipate any impact to our operation,” Mr Mainz said in an email.

Southwest’s fleet includes 34 grounded Max aircraft.

American Airlines said the inspection requirement would not affect its 737 NG fleet or its flight schedule. American has one of the 20 Max planes identified as being most likely to have the parts in question, said Ross Feinstein, a spokesman for the airline. It has not determined whether its remaining 23 Max aircraft are among those that will need to be checked, he said. American has about 300 737-800s in its fleet.

United Continental, Delta Air Lines and Alaska Air did not immediately comment on their 737 fleets.

Suspect parts

The deficient parts may be on fewer of the identified planes, Boeing said. While the full number of jets must be inspected, 20 Max and 21 NG aircraft are “most likely” to have the suspect parts installed.

The 737 Max has been grounded worldwide since March 13th after two fatal crashes tied to a malfunction that caused a flight control system to repeatedly drive down the aircraft’s nose. Boeing is finalising a software fix along with proposed new training that will be required before the aircraft fly again.

– Bloomberg