How green are electric vehicles?

How car batteries are made and charged revealed as problematic in US studies

Around the world, governments and carmakers are promoting electric vehicles as a key technology to curb oil use and fight climate change. General Motors has said it aims to stop selling new petrol-powered cars and light trucks by 2035 and will pivot to battery-powered models. This week, Volvo said it would move even faster and introduce an all-electric lineup by 2030.

But as electric cars and trucks go mainstream, they have faced a persistent question: Are they really as green as advertised?

While experts broadly agree that plug-in vehicles are a more climate-friendly option than traditional vehicles, they can still have their own environmental impacts, depending on how they are charged up and manufactured. Here is a guide to some of the biggest worries – and how they might be addressed.

Broadly speaking, most electric cars sold today tend to produce significantly fewer planet-warming emissions than most cars fuelled with petrol or diesel. But a lot depends on how much coal is being burned to charge up those plug-in vehicles. And electric grids still need to get much, much cleaner before electric vehicles are truly emissions free.


One way to compare the climate impacts of different vehicle models is with an interactive online tool (!/explore) by researchers at the Massachusetts Institute of Technology, who tried to incorporate all the relevant factors: what it takes to manufacture the cars, how much petrol conventional cars burn and where the electricity to charge electric vehicles comes from.

If you assume electric vehicles are drawing their power from the average grid in the United States, which typically includes a mix of fossil fuel and renewable power plants, then they are almost always much greener than conventional cars. Even though electric vehicles are more emissions-intensive to make because of their batteries, their electric motors are more efficient than traditional internal combustion engines that burn fossil fuels.

An all-electric Chevrolet Bolt, for instance, can be expected to produce 189g of carbon dioxide for every mile driven over its lifetime, on average. By contrast, a new petrol-fuelled Toyota Camry is estimated to produce 385g of carbon dioxide per mile. A new Ford F-150 pickup truck, which is even less fuel-efficient, produces 636g of carbon dioxide per mile.

But that’s just an average. On the other hand, if the Bolt is charged up on a coal-heavy grid, such as those currently found in the US midwest, it can actually be a bit worse for the climate than a modern hybrid car like the Toyota Prius, which runs on petrol but uses a battery to bolster its mileage. (The coal-powered Bolt would still beat the Camry and the F-150, however.)

"Coal tends to be the critical factor," said Jeremy Michalek, a professor of engineering at Carnegie Mellon University. "If you've got electric cars in Pittsburgh that are being plugged in at night and leading nearby coal plants to burn more coal to charge them, then the climate benefits won't be as great, and you can even get more air pollution."

The good news for electric vehicles is that most countries are now pushing to clean up their electric grids. In the US, utilities have retired hundreds of coal plants over the past decade and shifted to a mix of lower-emissions natural gas, wind and solar power. As a result, researchers have found that electric vehicles have generally gotten cleaner, too. And they are likely to get cleaner still.

"The reason electric vehicles look like an appealing climate solution is that if we can make our grids zero-carbon, then vehicle emissions drop way, way down," said Jessika Trancik, an associate professor of energy studies at MIT. "Whereas even the best hybrids that burn gasoline will always have a baseline of emissions they can't go below."

Like many other batteries, the lithium-ion cells that power most electric vehicles rely on raw materials – like cobalt, lithium and rare earth elements – that have been linked to grave environmental and human rights concerns. Cobalt has been especially problematic.

Mining cobalt produces hazardous tailings and slags that can leach into the environment, and studies have found high exposure in nearby communities, especially among children, to cobalt and other metals. Extracting the metals from their ores also requires a process called smelting, which can emit sulphur oxide and other harmful air pollution.

And as much as 70 per cent of the world's cobalt supply is mined in the Congo, a substantial proportion in unregulated "artisanal" mines where workers – including many children – dig the metal from the earth using only hand tools at great risk to their health and safety, human rights groups warn.

Lithium mining

The world's lithium is either mined in Australia or from salt flats in the Andean regions of Argentina, Bolivia and Chile, operations that use large amounts of groundwater to pump out the brines, drawing down the water available to indigenous farmers and herders. The water required for producing batteries has meant that manufacturing electric vehicles is about 50 per cent more water intensive than traditional internal combustion engines. Deposits of rare earths, concentrated in China, often contain radioactive substances that can emit radioactive water and dust.

Focusing first on cobalt, carmakers and other manufacturers have committed to eliminating "artisanal" cobalt from their supply chains, and have also said they will develop batteries that decrease, or do away with, cobalt altogether. But that technology is still in development, and the prevalence of these mines means these commitments "aren't realistic," said Mickaël Daudin of Pact, a nonprofit organisation that works with mining communities in Africa.

Instead, Daudin said, manufacturers need to work with these mines to lessen their environmental footprint and make sure miners are working in safe conditions. If companies acted responsibly, the rise of electric vehicles would be a great opportunity for countries like Congo, he said. But if they don’t, “they will put the environment, and many, many miners’ lives at risk”.

– 2021 The New York Times Company